ROTORVANE
consists of a cylindrical drum of a diameter
of 200 cm (8"), 380 cm (15") or 460
cm (18"), depending on the capacity. Inside
the circumference of the drum, the resistors
are fitted at appropriate distances. The main
shaft which rotates inside the drum, has vanes
at equal intervals. There is a worm arrangement
in the main shaft which facilitates forward
motion of the leaves into the drum. The leaves
are crushed in between the vanes and resistors
and discharged through the diaphragm. The RPM
of rotorvane ranges from 30 to 35.
CTC-ROLLERS consist of a main shaft on
which the segments are fixed by heat treatment
on a mandrel form. The diameter of the roller
is generally 200 cm (8") and the latest
senova rollers are of 330 cm (13") diameter.
Depending on the capacity of the rollers, their
length varies from 600 (24") to 910 cm
(36"). Generally two rollers are fixed
horizontally and parallel to each other and
both rotate in opposite directions. The ratio
of speed between the low speed and high speed
rollers is 1:10 depending on the requirement
of leaf or dust grade. FLOOR FERMENTATION
The rate of fermentation depends on the
concentration of substrates in the leaf, availability
of oxygen, activities of the enzymes and temperature
Floor fermentation is practiced by spreading
the rolled leaves on the floor to 5 - 8 cm (2-3")
height depending on the weather condition.
Floor fermentation is better than drum fermentation
as the former has better air contact with the
leaves. Factories producing tea aimed at liquor
quality can adopt drum fermentation followed
by floor fermentation to achieve good liquor
as well as better appearance and density.
DRUM
FERMENTATION is mostly practiced in CTC
tea manufacture in south India. When compared
to floor fermentation, drum fermentation
results in more density and better granulation
which give better appearance. The fermenting
drum is a simple cylindrical drum with conical
feeding and discharge ends. The standard drum
is 4.8 - 6.1 m (16-20 feet) long and has a diameter
of 1.5 m (5 feet) at the cylindrical portion.
The total length of the conical segment is four
feet. The capacity of the drum will be 5.2 kg
of rolled dhool for every square meter area
of the drum.